Repair of broken Nao robot battery pack

The battery pack for our Aldebaran / SoftBank Robotics Nao V6 robot broke and we are currently not able to find a reseller that ships to our country. Even contacting SoftBank Robotics directly did not result in any response. The official specifications are available here. Since the battery pack was clearly broken we decided to open it up to be able to find a replacement battery ourselves.

Opening the casing is difficult, since it is not only kept in place with latches, but is also glued together. We used a soldering iron at the seams to open open the case.

The battery back seems to consist of six Sony US18650NC1 2900mAh batteries. They are connected with seven wires to a PCB board. The power supply connects with two cables to the PCB board. In addition, the case has two contacts next the charger plug that could be used for detecting if the battery cover is closed. Five contacts connect the battery pack to the robot of which the first two bigger ones seem to carry the power. The four smaller contacts are probably to communicate with between the robot and the battery PCB board.

We ordered some new batteries and will keep you updated on the developments.

LEGO Resin Casting Brick in a Brick

This video will show you how to create your own LEGO bricks that enclose other LEGO bricks. I used the polyester resin pouring method to create the brick by utilising a silicon based mould. These step by step instructions help you to create your own LEGO brick. This is an ideal present for all your AFOL friends.

Here are some more photos of the models I made:

Raspberry C64 Pi Audio and Cooling Update

It was time to improve the performance of this Raspberry C64 Pi computer by adding the official regulated fan to the case. I also added a USB audio adapter to improve the sound quality. With these two inexpensive upgrades, the Raspberry Pi performs much better and the audio quality is much improved.